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DSM-微量双螺杆挤出机

ainet.cn   2007年01月31日

DSM-微量双螺杆挤出机
参考价格:面议  产地:欧洲


   

技术参数

DSM Xplore Micro-Compounders系列先进实验室微型锥形同向双螺杆混合挤出机为材料研究实验室和其他相关领域提供了最小量的样品混合造粒手段,非常适合进行配方研究,尤其是配方中某些材料特别昂贵或难于获得的情况,使用此小型混合设备结合我们的微型注塑机或微型纺丝/薄膜机可以得到可靠的、高度重复性的最终样品。

此双螺杆混合机分为5毫升和15毫升两种型号,标准配置包括温度控制、空气/水冷、氮气清洗、集成触摸屏控制、轴向力测量-可计算出特性粘度、熔体温度

 

 

主要特点描述

 

Vari-batch:

 

可变批量选项:

 

Overall dimensions:

 

总尺寸

 

Main Drive:

 

主驱动电机

 

Axial force measurement

control:

 

The machine is equipped with a divisible fluid tight vertical extruder

housing with double, co- or (optionally) counter-rotating detachable

extruder screws with an integrated adjustable driving gear. The way of

changing between co- or counter* rotating is by gear shift. The powder

metallurgical (easy cleanable) housing (hardness: 64 Rockwell cone)

has been specially heat-treated and coated (tungsten-nitrite, hardness:

2000 Vickers) to minimize wear. The screws (hardness: 56 Rockwell

cone) and surface coated (hardness: 70 Rockwell cone). Chemical

resistant pH 0 to 14 up to 400°C. The compounder is equipped with a

Nitrogen or Argon purge, this port can also be used as a liquid filling

port.

 

此设备为垂直配置的防渗漏双螺杆挤出机结构,带有可分离的同

向或可选的反向旋转双螺杆,螺杆集成配置了可调的驱动调速系

统;同向或反向旋转的切换通过齿轮传动的转换实现。机筒材质

选用易于清洁的粉末冶金材料(洛氏硬度64),表面进行热处理

并涂覆碳化钨涂层(韦氏硬度为2000以上)从而最大限度地减小

磨损。螺杆材质为高强度合金钢洛氏硬度56,表面涂覆碳化材料

后韦氏硬度为70。抗化学性PH0-14,抗热性可达400摄氏度。

混合机配备了氮气或氩气氛围保护,此接口同时可用作液体原料

添加口。

 

Option*: 3 recirculation channels instead of 1 to process either with

max. 3 cm3, 7 cm3 or 15 cm3 of material.

3 个循环通道替代了标准配置的1 个通道,可分别用于混合处理3

毫升,7 毫升或15 毫升的材料。

 

60 cm x 70 cm x 112 cm, Weight: 150 kg,

60 cm x 70 cm x 112 cm, 重量: 150 公斤,

挤出机机筒的总处理能力: 15 毫升

螺杆长度: 150 mm

 

 

Digital RPM adjustment with torque measurement: Continuously

digitally variable (from 0 to 250 rpm) by means of a DC drive. RPM-

and torque values are directly displayed on the touch screen. The

drive-torque is directly derived from the required drive power.

带有扭矩测量的数字转速调节,通过一个直流电机可在0-250rpm

 

之间无级调速。挤出机转速和扭矩直接显示在液晶触摸屏上。电

 

机扭矩直接从需要的驱动电压值推断而来。

 

& The machine includes a force-sensing cell that measures the axial

force. The machine is protected against overload of axial force,

maximum force is 8.000N. (optionally 9.500N). Via this cell the

machine can maintain a certain pre-defined vertical force by

controlling r.p.m., which allows accurate control throughput

(necessary for film and fiber applications, which ensures no need of an

additional spin pump).

 

此设备集成了一个应力传感器用于测量轴向应力,其自身带有过

 

载保护,最大力值为8KN ,可选配置为9.5KN 。通过此传感器机

 

器可以通过调节转速非常精确地维持预先设定的轴向力,从而精

 

确地控制挤出流量。(此配置对薄膜以及纤维应用十分必要,在

 

不需要额外的齿轮泵的情况下可获得高精确的聚合物熔体输出)

 

Six adjustable heating zones, with an adjustable temperature range.

 

Maximum operating temperature 350°C (Optionally 400°C).

 

Temperature measurement in the melt is included in the standard

 

machine. Heating time from 20°C to 240°C is 20 minutes. Cooling

 

time from 240°C to 80°C is 10 minutes.

 

6个可调加热区,温度范围可调。标准型最高加工温度为350°C

 

(可选配置为400°C),标准配置包括熔体温度测量。20°C

 

240°C的加热并稳定时间为20分钟,240°C80°C的冷却时间为10

 

分钟。

 

Standard water-cooling unit allows rapid cooling between

 

experiments. With cooling unit, cooling from 240°C to 80°C takes 10

 

minutes. Cooling water consumption is 5 l/min at 20°C inlet

 

temperature.

 

标准配置的水冷单元允许试验间隙对于机筒的快速冷却,240°C

 

80°C的冷却时间只需要10分钟;冷却水消耗量为5/分钟,入

 

口温度20°C

 

Hand-operated mini-hopper, capacity 16 cm3. (Optional pneumatic

feeder system)

标准配置为手持式的微型料斗,加料量16毫升(可选气动加料系

统)

 

 

Option: A (water) cooled hopper (capacity 50-80 g/h) to be mounted

on top of the barrel for “continuous feed”. Preferred to be used in

combination with continuous feed screw geometry.

选项:一个水冷料斗可安装在机筒顶部(挤出量50-80g/h)用于

连续喂料,最好同连续喂料挤出机螺杆组合共同安装。

 

 

208-240 Vac.

 

 

Touch screen control panel is integrated in the machine housing.

 

 

机器集成了液晶触摸屏控制面板。

 

All controls and signal converters are coupled by way of a standard

RS232 device for PC-connection, which allows for software control

and process data acquisition.

所有的采集数据信号和控制信号通过标准的RS-232接口同PC

讯,其允许使用外接电脑

可选的传输连接器hand hold connection) between 15 cm3 compounder and 12 cm3

injection moulding machine.

传输连接器允许熔体通过固定流道连接15毫升混合机和12毫升注

 

塑机。(而非标准配置的手持式连接装置)

 

Standard accessories标准附件: One set of operating tools and operating manual

一套操作工具以及一套手册

 

Presentation and control Data concerning processing parameters can be acquired and displayed

overview: graphically, set-points can be controlled by software. See table below.

 

显示和控制功能描述加工过程的参数都可以被采集并在屏幕上图示显示,可用软件控制

设定各项参数,参考如下表格:

 

Data 数据Process value 当前

Set-point 设定值

Force 轴向力x x

Temp. Left 左侧温度x X

Temp. Right 右侧温度x x

Temp. Product 中心温

x x

RPM 螺杆转速x x

 

Standard cycles: 标准循环Manual operating, standard processing cycle, cleaning-cycle.

手动操作,标准混合处理循环,清洁循环

 

Processing cycle: 混合处理循The processing cycle simplifies repeating standard experiments and the

 

storage of several standard-recipes. Processing-parameters such as

RPM, temperatures, processing time can be programmed or retrieved

from standard cycles. The cycle runs automatically.

此循环过程可以在菜单中调用或重新设定混合加工程序,加工参数

如转速、温度、处理时间都可以编程进行或调用以前存储的程序,

然后循环自动运行。

 

Cleaning cycle: 清洁循环Cleaning takes place in circulating mode. In the cleaning cycle RPM

and maximum axial force can be set as set-points. The program runs

automatically while cooling, as the maximum axial force is reached the

machine will stop.

清洁过程通过循环方式进行。在清洁循环中,可将最大轴向力和转

速设定为目标值,同时进行冷却。当达到最大轴向力时机器自动停

止。

 

Technical alterations are subject to change without notice.

 

 

(VISION)

标签:DSM,微型双螺杆挤出机,双螺杆挤出机 我要反馈 
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